| Material Processed: | Plastic Bottle |
|---|---|
| Plastic Type: | PET |
| Screw: | Single-Screw |
| Automation: | Automation |
| Computerized: | Non-Computerized |
| Certification: | ISO9001:2008 |
| Customization: |
|---|
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This recycling line is composed of label separator, crusher, cold & hot washing system, dewatering, drying, packing system, etc.
This PET bottle flakes crushing washing recycling production line can easily wash and recycle waste PET bottle flakes from 300-2000kg/h.
Waste and dirty PET bottle flakes can be processed step by step by this recycling machine. It is special for washing PET bottles flakes.
The whole recycling production line can be designed based on how dirty the PET flakes are, and make sure the good quality of the final products.
The whole PET Bottles Waste Plastic Recycling Crushing Washing Line includes:
1) Belt Conveyor: The material goes into the crusher by the belt conveyor.
2) Label Separator: Remove the label from the bottles.
3) Manual Sorting Belt: workers can remove the left labels and remove different color bottles by hand.
4) Screw Loader: Put the flakes into the Hot washer to clean.
5) Hot Washer: If the bottle is very dirty, like oil, sand, it must be use hot washer.
6) Screw Loader: Put the flakes into the High-speed Friction Washer to clean.
7) High-speed Friction Washer: After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect.
8) Floating Washer 1: It used in cleaning pet flakes, make the flakes cleaner and whiter. Also is the necessary equipment of the bottle and bottle cap.
9) Floating Washer 2: It used in cleaning pet flakes, make the flakes cleaner and whiter. Also is the necessary equipment of the bottle and bottle cap.
10) Dewatering: Rejection the water from the flakes, moisture content is less than 2%.
11) Drying Pipeline
12) Silo: Storage materials.
13) Electrical Control Cabinet: PLC control.
Technical datas
| Input capacity | 500kg/h | 1000 kg/h | 2000 kg/h |
| Workshop(M*M*M) | 42 (L)×10(W)×6(H) | 55(L)×15(W)×6(H) | 70(L)×18(W)×6(H) |
| Ancillary staff | 6Persons | 8 Persons | 12 Persons |
| Installation power | 156KW | 307KW | 420KW |
| Water Consumption: | 2Ton/h | 3.5Ton/h | 5 Ton/h |
| Final product | Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max.20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm |
Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max. 20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm |
Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: Max. 20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm |
Purpose and meaning:
PET bottle flakes crushing washing line is our company absorbed foreign advanced technology and developed our own design and manufacturing. The device is divided into unpacking, washing, sorting, detecting metal, crushing, floating washing, hot washing, rubbing, rinsing, dehydration, drying and packaging process steps. The equipment can produce high quality PET bottle flakes, PET can be recycled for the production of polyester filament products such as PET and other related products, completely changed previously history that recycled PET bottle chip can only do recycled polyester staple fiber filament cannot do. The complete production line design process is reasonable, a high degree of mechanization, less investment, easy maintenance.
Principles and characteristics:
1 It can be realized automatically unpacked bottle brick machinery, and by continuous washing can be sand, cleaned of impurities, also remove the PE labels, paper labels and some PVC labels, then it makes the continuous washing in bottle recycling process more easily, and better utilization.
2. In the selection work platform, you can remove the bottle containing heterogeneous classes, different color bottles, labels, chips, metal and garbage in PET bottles, to ensure the next step for crushing bottles more easily.
3. Designed for PET bottle crushing mill, with a smooth feed, output stability, low power consumption with vibration, low noise level, and the structure is strong, low maintenance, long life characteristics. In wet grinding, in addition to the use of water strengthen the impact of PET debris to improve cleaning effect, and because the cooling effect of water can lower the friction heat, reduce the PET debris, extended knives' life;
4. The purpose of floating washing, hot washing, rubbing and rinsing of PET bottle is for the final purification PET flakes. The machine is mainly relied on three washing force: mechanical, chemical and thermal power, remove the film of the trademark label in bottles, bottle caps, glue, medicine, and other impurities, etc.;
5. Dehydration and finished packaging steps is prepare for the bottle flakes dehydration and packaging.
Machine pcitures for reference:
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