Carbon Fiber Compounding Plastic Granulation Line
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Product Highlights
- Modular Design: Adopts modular design for stable performance and highly customizable solutions.
- Wide Material Compatibility: Processes PE, PP, PS, ABS, EVA, PA, PC, and various fillers like CaCO3 and carbon fiber.
- Multiple Cutting Systems: Supports strands pelletizing, hot-face cutting, and under-water pelletizing.
- High Automation: Fully computerized with PLC control and European brand electrical parts.
- Customizable Screw Elements: Block structure allows optimized combination and sequencing for specific processes.
- Dual Barrel Materials: Barrels available in nitride steel or bimetallic steel based on job requirements.
- High Efficiency Production: Capable of producing high-quality, high-quantity filler masterbatch efficiently.
- Environmental Friendly: Produces non-toxic, high-concentration masterbatch with excellent dispersion.
Product Attributes
- Customization
- Available
- Raw Material
- PP
- Screw
- Double-Screw
- Model NO.
- PL
- Inverter
- Inverter
- Electromagnetic Heater
- Electromagnetic Heater
- Automation
- Automatic
- Computerized
- Computerized
- Customized
- Customized
- Certification
- CE, ISO9001:2008
- Condition
- New
- Material
- PP+Color Pigments
- Final Product
- PP Masterbatch
- Extruder
- Parallel Twin Screw Extruder
- Capacity
- 100-1200kg/H
- Main Motor
- Siemens Beide
- Inverter Brand
- ABB
- Temperature Controller
- Omron
- Pelletizing Type
- Noodle Cutting & Water Ring
- L/D
- 36~44
- Formula
- Resin,Pigment,Dispersing Agent,Additives
- Screen Changer
- Hydrulic Screw Changer
- Warranty
- 1 Year
- Keyword
- Granule Making Machine
- Transport Package
- Standard Package
- Specification
- it depends
- Trademark
- Plastar
- Origin
- China
- HS Code
- 8477800000
- Production Capacity
- 100sets/Year
Product Images of Carbon Fiber Compounding Plastic Granulation Line
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Carbon Fiber Compounding Plastic Granulation Line -
Carbon Fiber Compounding Plastic Granulation Line -
Carbon Fiber Compounding Plastic Granulation Line -
Carbon Fiber Compounding Plastic Granulation Line -
Carbon Fiber Compounding Plastic Granulation Line -
Carbon Fiber Compounding Plastic Granulation Line
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Product Description
1.Filling & Modification PE,PP,PS,EVA+CaCo3,Talcum Powder,TiO2 PP,PA6,PA66,ABS+Ferrous Powder,Magnetic Powder,Ceramic Powder
2.Blending & Modification PP,PA,PE+EPDM;PE,PP,PS+SBS;PP+NBR;EVA+Silastic;TPR compounds PP+PE;PBT+PET;PA,,PC,CPE,TPU+ABS
3.Masterbatch PE,PP,PS,ABS,EVA,PET+Pigment and additives
4.Functional Masterbatch CB masterbatch: PE,PP,PS,ABS,EVA+carbon Flame retardant masterbatch: PE,ABS,PA PBT+flame retardant&additives Degradative masterbatch: PE,PS+Starch;PP+CaCO3,Talcum powder Safeguard function masterbatch:Masterbatch of heat insulator
5.Glass Fiber(carbon fiber,wood fiber) Reinforcement PE,ABS,AS,PBT,PET,PA,PC,PPS+Carbon fiber PP,ABS,AS,PBT,PET,PA,PC,PPS,PPO+long glass fiber or shot glass fiber
|
Mode |
Screw Diameter D(mm) |
Screw Length(mm) | L/D | Screw Rater N(r/min) |
Motor Power P(kw) |
Torque T(N.m) |
Torque Level T/N3 |
Capacity Q(kg/h) |
| SHJ-50A | 50.5 | 32-52 | 500 | 45 | 430 | 5.4 | 135-225 | |
| SJH-52B | 51.5 | 210 | 32-64 | 600 | 55 | 438 | 5.5 | 225-250 |
| SJH-52C | 51.5 | 210 | 32-64 | 600 | 75 | 597 | 7.5 | 200-300 |
| SJH-65A | 62.4 | 240 | 32-52 | 400 | 75 | 895 | 6.3 | 180-250 |
| 500 | 75 | 716 | 5.1 | 180-250 | ||||
| SJH-65B | 62.4 | 240 | 32-64 | 600 | 90 | 716 | 5.1 | 200-300 |
| SJH-75A | 71 | 290 | 32-56 | 400 | 90 | 1074 | 5.0 | 225-350 |
| 500 | 110 | 1050 | 4.8 | 250-450 | ||||
| SJH-75B | 71 | 290 | 32-64 | 600 | 132 | 1050 | 4.8 | 350-550 |
| SJH-75D | 71 | 290 | 32-64 | 60O | 220-250 | 1990 | 9.2 | 500-1000 |
Specification:
1. PSD Series Compounding and Granulating line for Color Master Batch
| NO. | Name |
| 1 | SHR500A High Speed Mixer |
| 2 | Screw Loader |
| 3 | Main feeder |
| 4 | PSD series Twin Screw Extruder |
| 5 | Electric Control System(cabinet) |
| 6 | Strands Pelletizing System/ Under-water Pelletizing System |
| 7 | Vibrating screen |
| 8 | Product hopper |
Introduction of parts of PSD Twin Screw Extruder
PSD Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, PSD extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, PSD series extruders have basic type and efficiency type.
Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.
Block structure allows the screw elements combine and sequence optimized to realize the process:
Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.
Based on different process position, PSD extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.
Multiple cutting systems can be combined with PSD Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the PSD electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
Flow Chart:
Main technical specification
| Machine Size | Screw Diameter(mm) | L/D | Screw Speed Max.(rpm) |
Motor power (Kw) |
Torque per shaft (Nm) |
Specific torque T/A3 |
Throughput rate (kg/h) |
| PSD35 | 35.6 | 36-44 | 600 | 15 | 115 | 4.2 | 40-80 |
| PSD52 | 51.4 | 36-44 | 600 | 55 | 415 | 5.2 | 120-150 |
| PSD65 | 62.4 | 36-44 | 600 | 90 | 675 | 4.8 | 250-350 |
| PSD75 | 71 | 36-44 | 600 | 132 | 990 | 4.6 | 350-500 |
Advantages of color master batch:
1. High concentration of pigment
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
Advantages of the production line
1. It can produce high-quality, high-quantity filler master batch
2. It works with high efficiency
3. It's computerized with high automation
More pelletizing line pictures for reference:
About the Supplier
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Company Profile
Zhangjiagang PLASTAR Machinery Co., Ltd. Was established in 2009 and found by a group of professional, passionate & responsible people who have long time experience in plastic machine manufacturing industry, our company is located at Zhangjiagang City, Jiangsu province, enjoying convenient transportation and beautiful environment, PLASTAR company, since inception, PLASTAR company team always believe that excellent machine quality, reasonable price, professional and fast service is the basis for long term cooperation with our customers. Therefore, PLASTAR company apply and keep very strict rules for quality, make high standard level for product quality. At the same time, we keep trying to save production cost to provide better price to our customers. And, we also pay much attention to service, we consider service as important as sales work, we continuously train our service stuff, improve their service ability and service attitude, so that this team can provide in time, most professional service to each of our customer around the world.
After several years' development, PLASTAR MACHINERY has formed the development pattern of three manufacturing bases and one sales center, Our main products include:
3D Printer Filament Extrusion Line
PVC Corner Bead Extrusion Line
PVC PE PPR Pipe Extrusion Line
PVC Ceiling Panel Extrusion Line
PVC Profile Board Extrusion Machine & Production Line
Waste Plastic Washing Recycling Machine
Waste Plastic Pelletizing Recycling Machine
PVC Pulverizer & PE Pulverizer
Plastic Crusher & Shredder
Plastic Tube Hose Extrusion Line
Besides the above list, we also make great efforts to develop new products to meet the developing requirements for customers, Supported by our professional teams, we also accept customization and design the machine according to customer's detail requirements, we warmly welcome customers from home and abroad to cooperate with us for win-win success.
Our business philosoph:
One time cooperation, Life time partnership.
Win-win cooperation, develop and grow stronger together with customer!
Our pursue:
To be global famous plastic extrusion & recycling solution provider with high reputation!
About Our Factory & Business Background
- Address
- No.108 Jinnan road, Jinfeng Town, Zhangjiagang City, Suzhou, Jiangsu, China
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, CFR, CIF, EXW
- Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month - Nearest Port
- shanghai
Our Production Capability & Technical Expertise
Our Industry Experience & Global Business Record
- Export Year
- 2010-06-06
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
FAQ
- What materials can this line process?
- It can process PE, PP, PS, ABS, EVA, PA, PC, and various fillers including CaCO3, Talcum Powder, TiO2, Ferrous Powder, Magnetic Powder, Ceramic Powder, and Carbon Fiber.
- Is the machine customizable?
- Yes, the PSD Twin Screw Extruder adopts a modular design principle, allowing highly customizable solutions according to customers' process and special requirements.
- What pelletizing systems are available?
- Multiple cutting systems can be combined, such as strands pelletizing, hot-face cutting, and under-water pelletizing.
- What is the warranty period?
- The machine comes with a 1-year warranty.
- What are the lead times for production?
- During peak season, the lead time is 1-3 months. During off-season, it is one month.
- What brands are used for electrical parts?
- All key electrical parts adopt European brands to guarantee significant and stable performance.
- What are the main applications of the masterbatch?
- Applications include blow moulding, film, injection moulding, extrusion, spin-dyeing, cable sheathing, and use in office automation, household appliances, and medical appliances.
- What payment terms are accepted?
- Accepted terms include LC, T/T, D/P, PayPal, Western Union, Small-amount payment, and Money Gram.
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